Installing caster wheels might seem like an easy undertaking, but even the slightest of mistakes can lead to poor performance, increased wear and tear, or even pose safety hazards. Whether you plan on upgrading your equipment, outfitting industrial machinery, or you simply want to assemble carts, proper caster installation is something you should always prioritize.
And you don’t have to be a pro to make this happen since learning a couple of tricks here and there can work the magic. In this post, we take you through the common caster installation mistakes and what it takes to avoid them for maximum durability and efficiency.
Choosing the Wrong Type of Caster for the Load, Flooring, or Environment
A host of installation issues emanate from choosing incompatible castor wheels that don’t fit your workspace conditions. While you might choose a top caster wheel manufacturer in India, there’s a good chance they have no idea of what type of caster that works perfectly for your application.
So, how do you avoid this mistake? Simple! You need to check the load capacity before reaching out to your caster wheel manufacturer in India. Ensure each caster can support at least 25% of the total weight of the cart or equipment.
Moreover, you should always remember to match the caster material to the floor. Use polyurethane or rubber for floor protection, and harder materials like steel or nylon for heavy duty castors. If unsure of what casters to use, consult with a specialist before installation to prevent costly mistakes.
Unevenly Distributed Casters
If castors are unevenly distributed, some will carry more weight than others, leading to uneven wear, poor mobility, and potential tipping hazards. This is the last thing you want to make do with when using heavy duty trolley wheels.
How do you avoid this mistake? For four-caster setups, be sure to place them at equal distances in the corners to create a stable base. As for six or more casters, you need to situate them strategically to distribute weight evenly without creating unnecessary friction.
What if your work entails handling extreme weight? When this is the case, consider using heavy duty caster wheels with reinforced mounting plates for better load distribution.
Using Misaligned Casters
This is among the costliest mistakes you can make when using heavy duty casters. If casters aren’t perfectly aligned, carts and equipment may drift, resist movement, or experience premature wheel wear.
To avoid this mistake, you should use a straight edge or measuring tape to perfect align casters before securing them. For straight-line travel, ensure rigid casters are installed parallel to each other. As for mixed setups, ensure swivel casters are positioned toward the load-bearing side for easier maneuverability.
Proper caster installation guarantees safety, durability, and smooth mobility for your equipment. No wonder you should give the installation the much-needed attention. By avoiding these common mistakes, you’ll extend the lifespan of your trolley wheels and casters, and keep your workplace efficient band secure.
Need high-quality casters or expert advice? Comfort Castors, a top caster wheel manufacturer in India, has you covered in this regard.
